1. Stress free cutting
2. MARK point precise positioning
3. Imported color high-definition industrial cameras, flight cameras
4. Equipped with automatic tool changing mechanism
5. Imported high-speed electric spindle
6. Efficient cutting to reduce costs
7. Cooperate with other automation equipment to realize unmanned intelligent "PCBA circuit board" sub-board integration line.
Widely used in computer digital, automotive industry, 3C digital/home appliances and other industries. A brand new concept of online curve board splitting machine with high cutting efficiency, strong stability, high safety, long-term stable use, high quality and high cost performance.
1. Double-station processing platform, alternating left and right, reducing the waiting time of the spindle and improving the production capacity;
2. Double Y axis, servo motor + precision screw, more stable and safer than air cylinder;
3. The transmission mechanism of the equipment adopts precision modules, high-precision screw rods and slide rails, with high precision and high speed.
4. Equipped with high-pixel CCD magnifying lens, flight shooting, auxiliary program teaching and editing functions, higher precision and more accurate, clearer images;
5. Automatically find the mark point machine vision function, and the board separation accuracy is high.
6. The dust suction pipe moves with the spindle milling cutter, which is very effective in removing dust (upper/lower dust collection mechanism is optional).
7. Including mechanisms: automatic feeding mechanism, sub-board mechanism, vacuuming mechanism, manipulator taking and unloading mechanism and feeding mechanism.
8. Optional MES or ERP connection port, real-time connection to the central database.
9. The optional barcode camera can automatically scan the barcode and upload the relevant information to the database through the machine computer.
10. Line body track height: 900mm at the feed end (adjustable by plus or minus 20mm), and 900mm at the discharge end (adjustable by plus or minus 20mm).
11. Independent research and development, stable and reliable; high precision, high efficiency and high quality.
12. The product is placed in the fixture for inspection to determine whether it is placed in order to avoid cutting the product.
| Milling Cutter Splitting
Automatic tool change system (optional)
Equipped with an automatic tool changing mechanism to avoid work-related injuries and misoperation from the source, greatly improving work efficiency;
With automatic broken tool detection function;
Adopt imported electric spindle, longer service life and good stability;
Less cutting stress, smooth edge and high precision;
The Z axis has automatic compensation settings, which can automatically adjust the depth of the milling cutter;
In the future, the signal port of the robot arm can be expanded free of charge to realize unmanned operation.
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Dual Servo Platform
Using servo to drive two working platforms, alternately processing and placing pcb substrates, reducing waiting time, increasing production capacity, and solving the accuracy problem of cylinder-driven platforms. There is a product placement test on the fixture to determine whether the product is placed in order to avoid cutting the product.
Visual system
High-pixel color CCD and high-power lens can assist program teaching and editing simulation functions, automatic MARK positioning correction system, improve cutting accuracy, prevent the board from being in place and cut the substrate, and copy left and right programs and switch models more quickly.
The structure of the flying aerial camera is designed, the left and right platforms can be divided into different products, and can also be processed under the condition of different fixture heights. The optional barcode reading function can realize 1D/2D barcode reading and save or upload, which is convenient for traceability and digital management.
Robot transfer
The transfer X axis is driven by servo motor + precision closed module, with high precision, fast speed and beautiful appearance. Double manipulator transfer mechanism, separate loading and unloading, high efficiency, strong flexibility, fast line change. There is an alarm for abnormal product pick and place.
| Spindle | Imported spindle (domestic optional) |
| Servo motor | Imported servo (domestic optional) |
| Precision transmission | High-precision closed module |
| Static Eliminator | Slade |
| Color CCD camera | Imported color HD industrial camera |
| aerial photography | The software class can adjust the camera height, suitable for different product features |
| User rights management | Four-level password protection, the work content of each level can be freely set according to the division of responsibilities of the factory |
| Subsequent expansion of the device | The reserved port can realize the manipulator to realize other functions for operation (standard) |
| Milling tool life | Full tungsten steel milling cutter, life monitoring, processing in four stages |
| Automatic tool change (optional) | There is a milling cutter life monitoring inside the machine, the machine can automatically complete the replacement of milling cutters, can store 6 spare milling cutters, and alarm prompts when the milling cutters are used up; Advantages: The machine is automatically completed, which can avoid work injuries and misoperation, and improve work efficiency |
| Barcode camera (optional) | It can automatically scan the barcode and upload the relevant information to the database through the machine computer |
| Broken knife detection (standard) | After the knife is broken, the machine alarms and stops working |
| How to get in and out of the workbench | Servo motor + precision module, high precision, stability and durability |
| Information management function (optional) | Support MES information system, realize seamless connection between equipment and information management, open Ethernet interface, and support TCP/IP network communication protocol, and necessary related software and programs; (standard: save local database) |
| Category | project | Specifications | ||
| Recognition system | Automatically find the mark point function | Color image search and location | ||
| camera | Color CCD camera, resolution 0.008 mm/pixel (optional: barcode camera, identify QR code and barcode) |
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| FOV size | 5*5mm | |||
| Lighting source | Ring structure, bright white LED light source | |||
| Image processing speed | screen processing time | <300MS/FOV | ||
| Computer system | Anti-static measures | Static eliminator, anti-static fixture, anti-static socket | ||
| Machinable PCB size (MAX) | L350*W300mm | |||
| Cutting accuracy | ± 0.05mm | |||
| Machinable PCB Thickness / Milling Cutter | 0.5mm-3.0mm/0.8mm-3.0mm | |||
| X, Y, Z platform and manipulator platform, as well as feeding and discharging mechanism |
drive device | Precision servo motor system/precision guideway, ground ball screw |
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| Imported spindle speed | High-speed electric spindle (20000-60000) RPM (imported/domestic optional) |
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| Machine repeatability | ± 0.01mm | |||
| Moving speed | 1000mm/sec (max speed) | |||
| Automatic tool change function | Optional | |||
| Broken tool detection | Standard | |||
| Pick and place method | Loading manipulator + unloading manipulator, double manipulator platform |
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| Outlet method | Belt discharge or fixture positioning discharge | |||
| Feeding method | Track feeding, feeding height 900±20, width 60-300 automatic adjustment, flow direction: left in and right out |
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| Software system | operating system | Windows7 | ||
| Device detection | Power-on automatic detection function | |||
| AutoCut program | Features | ①Can learn processing data through CCD; ②Optional DXF import processing function, whole plate scanning function; |
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| Operation interface | Graphically produce processing data, what you see is what you get |
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| Mark | Points per PCB | Up to 2 Mark points can be set | ||
| Recognition speed | < 0.5 sec/pc | |||
| Control System | computer host | professional computer | ||
| show output | 17' LCD monitor | |||
| Other parameters | equipment weight | about 1200 kg | ||
| power supply | Host: Voltage AC220V 2ψ 50HZ Dust Collector: Voltage AC380V 3ψ 50HZ. 3P |
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| gas supply | 4-6 kg/c㎡ | |||
| exterior color | RAL7035, fine orange pattern gray | |||
| Vacuuming method | Bottom vacuuming / top vacuuming optional | |||
| Dimensions of the board splitting machine | L*W*H<=1790X1480X1635mm (excluding warning light height) | |||
| Milling Cutter Specifications | 0.8-3.0MM (tool handle specification unified 3.175) | |||
| noise | 75db±5db (at 1 meter) | |||
| Vacuum cleaner detection method | Pressure detection (with suction alarm function) | |||
| Cut pcb board type |  |
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1. Stress free cutting
2. MARK point precise positioning
3. Imported color high-definition industrial cameras, flight cameras
4. Equipped with automatic tool changing mechanism
5. Imported high-speed electric spindle
6. Efficient cutting to reduce costs
7. Cooperate with other automation equipment to realize unmanned intelligent "PCBA circuit board" sub-board integration line.
Widely used in computer digital, automotive industry, 3C digital/home appliances and other industries. A brand new concept of online curve board splitting machine with high cutting efficiency, strong stability, high safety, long-term stable use, high quality and high cost performance.
1. Stress free cutting;
2. MARK point precise positioning;
3. Imported color high-definition industrial cameras;
4. Imported high-speed electric spindle;
5. Equipped with broken knife detection function;
6. Double servo platform structure.
Scope of application:
Widely used in computer digital, automotive industry, 3C digital/home appliances and other electronic industries. High cutting efficiency, accurate positioning, safety and durability, high process quality, long-term stable use, and better dust collection effect.
Product advantages:
Imported high-speed motorized spindle, precise positioning of MARK points, imported color high-definition camera (flying camera), production line operation process, broken tool detection reminder function,
Scope of application:
Widely used in automotive GPS, mobile phones, power chargers and other electronic industries
Product advantages:
1. Stress free cutting;
2. MARK point precise positioning;
3. Imported color high-definition industrial cameras;
4. High-speed electric spindle;
Scope of application:
Widely used in computer digital, automotive industry, 3C digital/home appliances and other electronic industries. A new type of off-line curve board splitting machine with high cutting precision, no stress, high process quality, long-term stable use, safety and durability.
Product advantages: 1. Stress free cutting 2. MARK point precise positioning 3. Imported color high-definition industrial cameras, flight cameras 4. Equipped with automatic tool changing mechanism 5. Imported high-s
Product advantages: 1. Stress free cutting; 2. MARK point precise positioning; 3. Imported color high-definition industrial cameras; 4. Imported high-speed electric spindle; 5. Equipped with broken knife detection f
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Product advantages: Suitable for any shape cutting, no dust during processing, thin cutting seam, small heat affected zone Scope of application: It is suitable for micro-processing of various materials, including th
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