1.Project Introduction:
The new generation of screw machine is carefully built based on years of screw machine application experience, fully starting from the application scene and experience.
The new generation of single-electric batch double-platform automatic locking screw machine is based on the drawer-type electric control design , supports on-machine torque calibration , is easy to use, and DIY self-maintenance, which greatly improves the utilization rate and service life of the screw machine.
It adopts 1X/2Y/1Z structure, and is equipped with a single electric batch and double Y-axis working platform; it supports XYZ synchronous operation, arc operation, and has industry-leading locking speed and accuracy; Alarm function, save labor to the greatest extent, improve accuracy, ensure quality, increase production capacity, etc. | Automatic Screw Machine
2. Product Highlights:
Highlight 1: High pass-through rate
In order to ensure that the straight-through rate is >99.5% (defective screws, except for poor products and processes), the new generation of automatic locking screw machines has been fully upgraded:
1. The XY axis adopts a closed-loop stepping motor with feedback to realize a low-cost and high-precision motion system;
2. Adopt the Z-axis locking structure design to ensure the high verticality of the screw;
3. Equipped with an automatic detection device for the verticality of the screw to ensure that the matching degree of the batch head/suction nozzle is absolutely guaranteed before the machine goes online;
4. Support laser displacement sensor floating height detection module, support leakage lock, sliding lock and floating height detection alarm;
Highlight 2: Programmatic daily inspection with high pass-through rate
Programmable detection of verticality of screw suction
Highlight 3: Torque calibration is simple and standardized
Torque detection standardization:
Supports semi-automatic torque calibration test, and can optionally support torque calibration data saving
Highlight 4: Simplified after- sales maintenance
Drawer type electric control structure design:
Fault inspection, after-sales service will be simplified by 80%; make replacement maintenance possible!
3. Equipment Function
1. Support the production daily report function such as the total number of locked screws, screw yield rate, the total number of the whole machine, and the complete machine yield rate, and the function of bad record;
2. Supports the pause function, which greatly facilitates the addition of screws and the simple positioning of the fixture/product without affecting the current product locking.
3. XYZ position correction mode controlled by the handle, and support for manual input of coordinates (for macro correction);
4. Support XYZ synchronous operation, arc operation, with industry-leading locking speed and accuracy;
5. Support the alarm function when the number of times the electric screwdriver is locked and paid exceeds the preset value, and the screw feeder is out of material;
6. Support missing lock, sliding lock, floating height detection and alarm functions, and floating height re-locking function;
7. Bad error information record, allowing you to accurately analyze and prevent bad information;
8. Creative drawer-type electric control wiring design to maximize the simplicity of maintenance;
9. Optional support for barcode input, MES data upload, and over-site management and control;
10. Support product safety functions such as product sensing, product anti-reverse, flip-clamp sensing, etc.;
11. Based on PLC and touch screen control system, the equipment operation is simple and easy to use;
12. You can choose to support the application of intelligent electric batch, support pre-locking, locking;
13. Support the automatic magnetization function, improve the verticality of suction, and improve the yield of locking.
14. The open lock-up parameter adjustment can achieve the best lock-up effect and efficiency;
15. Support before and after taking, saving labor to the greatest extent;
16. Support both Chinese and English languages, very suitable for use at home and abroad;
17. Optional support for automatic unloading manipulator;
18. Optional protective cover and safety grating.