1.Project Introduction
PCBA circuit board is one of the main media of electronic products. It consists of PCB , SMD components and special-shaped plug-ins. It is widely used in automotive GPS , mobile phones, power chargers and other electronic industries.
PCBA circuit board automatic test intelligent production line mainly includes board machine, plug-in machine, tin furnace, slope belt line, automatic flipping machine, online AOI, tin repairing machine, feeding and transferring machine, online ICT, online FCT, automatic dispensing Machine, automatic labeling machine, automatic flipping marking machine, online splitting machine, automatic cutting machine and other equipment.
Complete the plug-in, tinning, AOI inspection, ICT test, FCT test, glue dispensing, labeling, and sub-board, automatic cutting of PCBA circuit boards, and distinguish good and bad products.
Fully automatic INLINE design, without manual operation, the test speed is 30% faster than manual operation, and unmanned operation.
It supports product traceability and quick line change. Through the combination of man and machine, it can reduce personnel with the help of vehicles, so as to improve production efficiency and product quality.
PCBA Test Section Overall Solution
2. Effect Comparison:
2. Introduction Of Equipment Performance Characteristics
ICT Test
•ICT static component testing, fully automatic online design.
•Test data storage and networking, barcode recognition, and upload MES functions.
•Can test resistance, capacitance, inductance, connector, IC, diode, triode, capacitive pole test, etc.
•The test speed is more than 30% faster than manual testing, and the number of personnel is 2-4 less than manual testing.
Comprehensive Test Station ( FCT)
•FCT static + dynamic test, fully automatic online design;
•Test data storage and networking, barcode recognition, upload MES function;
•Versatility: One device can complete the full function/performance test of the product, and is compatible with all pre-installed or post-installed product models;
•Efficient and fast: changing machine types, changing stations, adding new test items, etc., without changing the control equipment;
•Easy maintenance: All stations use the same equipment, and all external interfaces use standard plug-in terminals, clearly marked, and easy to debug or replace;
•Stable and reliable: The anti-interference design of the signal path can ensure normal testing in harsh environments, and the all-round error-proof detailed design can avoid damage to equipment and products caused by emergencies or human errors;
•Strong expansibility: The interior adopts modular bus design, which can easily add functional modules to meet the special needs of testing, such as docking with the action control part of the automatic production line mechanism.
Automatic Dispensing Machine
•Mark point automatic positioning function, fully automatic online design;
•Dispensing data storage and networking, barcode recognition, uploading MES functions ;
•It has the functions of point, line, surface, arc, circle, irregular curve continuous tweening and three-axis linkage;
•The size and thickness of glue volume, glue application speed, glue dispensing time, and glue stop time can all be set by parameters, and the glue output is stable and does not leak glue;
•Suitable for fluid dispensing/spraying, such as: red glue, UV glue, AB glue, epoxy resin, instant glue, clear paint, waterproofing agent, etc.
Automatic labeling machine
•Mark point automatic positioning function, fully automatic online design;
• Labeling parameter storage and networking, barcode recognition, upload MES function;
• The labeling head is adjustable up and down, front and rear, to meet the labeling needs of different workpieces;
• Good labeling effect, no bubbles, no wrinkles, high taste and extremely stable performance;
•Modular design, easy maintenance and low maintenance cost.
Automatic Flip Marking Machine
•With straight-through and 180-degree flip functions, fully automatic online design;
•X, Y, Z three-axis motion defective products are marked;
Automatic Feeding, Sub-board, Unloading Machine
•The unmanned intelligent "PCBA circuit board" sub-board integration line realizes automatic board loading, sub-board and board closing;
•Support product traceability, data storage and networking, barcode recognition, upload MES functions ;
•Quick line change, automatic loading and unloading, unmanned operation, to improve production efficiency and product quality ;
•Power-on self-test, the machine automatically stops working after opening the door.